EPS Lightweight Foaming/Hollow Core/Sandwich/ Precast /Cement Wall Panel Production Line for Partition Wall / Interior/Exterior Wall with CE/ISO 9001

Product Description

EPS Wall Panel Machine

Product	Lightweight cement wall panel production line
Automatic Level	The production line is very flexible, accept customized
Capacity	Flexible,we accept start from 1 mould car and give the solutions
Raw material	Cementing material : Cement, Gypsum powder, Fly ash, Mgo powder
System	Raw material batching system--Casting and forming system--Caring system--Demoulding system  Control system
Production type	2 ways: Horizontal production /Vertical production
Investment	Flexible
Finished product	Sandwich wall panel / Solid wall panel / Hollow core wall panel
Finished product advantage	Lightweight /Fireproof/Waterproof/Installation easy and save cost/Enviromental protection/Sustainable development
Wall panel application	Interior wall /Exterior wall /Partition wall /Roof

Advange of Equipment

Raw material batching system

1. Automatic measurement The automatic metering system can accurately control the proportion of each raw material. By using high-precision sensors and automatic control technology, the system can monitor and adjust the ingredients in real time to ensure the consistency of the formula for each batch, thereby improving the repeatability and stability of production.

 

2. Ensure the accuracy of the ratio The batching system can carry out proportioning in strict accordance with the design requirements to prevent human errors. The accurate ratio has a profound impact on key indicators such as strength, density, and thermal insulation performance of cement wall panels, and can significantly improve the performance of the finished product.

 

3. Reduce manual intervention Automated batching systems reduce the need for manual operations and reduce the possibility of human error. This not only improves production efficiency, but also reduces labor intensity and reduces dependence on skilled workers.

 

4. Reduce raw material waste Through precise metering and automated control, the batching system can minimize the waste of raw materials. This not only reduces production costs, but also improves overall resource utilization and is more environmentally friendly.

 

5. Improve production efficiency The automated batching system greatly improves the operating efficiency of the production line and shortens the waiting time in each link. In this way, the continuity and smoothness of the entire
production process are enhanced, helping to improve overall production capacity.

About mixer 

 

1. The double-shaft mixer can fully mix the raw materials (such as cement, sand, foaming agent, etc.) in a short time through two relatively rotating mixing shafts to ensure the uniformity of the mixture.
 

2.High efficiency: Compared with single-shaft mixers, twin-shaft mixers can process more materials in a shorter time and improve production efficiency.

3.Secondary mixing is to process the mixture again after the initial mixing to further improve the uniformity of the material and ensure that all ingredients are fully mixed.

4.Improve workability: Secondary mixing can improve the fluidity and formability of the mixture, keep it not solidified and satisfied the demand to cast.

 

Casting Pump 

1.The pouring pump can quickly and effectively convey the mixture from the mixer to the forming mold, reducing the production cycle and improving production efficiency.
 

2.Through high-pressure conveying, the pouring pump can ensure that the mixture is evenly distributed in the mold, avoiding product quality problems caused by uneven pouring.

Horizontal Mould Car

1.The horizontal mould car can produce sandwich wall panel,solid wall panel and hollow core wall panel .
 

2.The horizontal design lowers the center of gravity, enhances the stability of the mold cart, reduces the risk of tilting or shaking during operation, and ensures the safety and quality of production.
 

3.If the workshop height limited , compare with vertical mould car , the horizontal mould car is more suitable.

Vertical Mould Car

1.Double founction mould car can produce sandwich wall panel also can produce solid wall panel,more suitable for market .
 

2.Our mould car can satisfied the demand of 4 edge male and female grooves.
 

3.The plate of mould car material is cold roll steel plate,its more durable and can keep the wall panel straight!
 

4.They usually occupy a small space and can be flexibly arranged in limited factory space to improve the overall utilization of the production line.

Automatic Demoulding Machine 

1.Improve efficiency: The automated unloading machine can quickly and efficiently unload the plates from the production line or transport vehicle, significantly reducing the time of manual operation and improving production efficiency.

2.Reduce labor costs: The use of automatic equipment can reduce dependence on manual labor, reduce labor costs, and also reduce operational errors caused by fatigue.

Finished Product

               Hollow Core Wall Panel                              Solid Wall Panel                                    Sandwich Wall Panel

Project Showcase

 

Ecuador Project

 

 

Wall Panels: EPS Sandwich and Solid Wall Panels

Mould Car: Vertical Mould Car

Annual production capacity: 150,000 square feet Wall Panel Unloading Machine: Auto Unloading Machine.

 

Qatar Project

 

 

Wall Panels: EPS Sandwich
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet.
Wall Panel Unloading Machine: Semi-Auto Unloading Machine.

Sri lanka Project
 

Wall Panels: EPS Sandwich and Solid Wall Panel
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet.
Wall Panel Unloading Machine: Semi-Auto Unloading Machine.

Syria Project
 

Wall Panels: EPS Sandwich and Solid Wall Panel
Mould Car: Vertical Mould Car
Annual production capacity: 150,000 square feet Wall Panel Unloading Machine: Auto Unloading Machine.

 

 

Company Profile

YURUI MACHINREY GROUP

With a heritage dating back to 1998 in the gypsum and cement industries, we have been a pioneer in the field of lightweight concrete panel machinery in China. Our cutting-edge production facility, encompassing 60,000 square meters, is equipped with advanced technologies, including CNC laser cutting systems, ensuring precision and quality in every machine we produce. Supported by a team of seasoned mechanical engineers with over 10 years of experience specifically in lightweight concrete panel machinery, we deliver reliable solutions tailored to the demands of lightweight concrete panel production worldwide.

What makes us unique is our extensive experience in facilitating lightweight concrete panel production through numerous domestic and overseas projects. While we do not produce panels ourselves, we have helped our clients achieve their goals by providing customized formulations, technical guidance, and hands-on training. This involvement has given us deep insights into the challenges and opportunities of panel production, allowing us to offer practical, proven solutions that ensure efficient and seamless production line operation from the outset.

Our commitment goes beyond supplying top-quality lightweight concrete panel machinery. We pride ourselves on offering comprehensive technical support and dependable after-sales service. We understand that our success is directly tied to the success of our clients. Partner with us to benefit from our combination of innovative technology, manufacturing expertise, and customer-focused service.

Packaging & Shipping

01.Firstly use plastic film to wrap and cover the machine
02.Then pack small parts in plywood box
03.Marked with required label or shipping mark
04.Use steel wire rope to fix in the container,so as to avoid damage because of moving

 

FAQ

Q: How long is the warranty of your equipment?
A: 1 year.

Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.

Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. Engineers team will go with your
project.

Q:How long time for the installation and commissioning?
A: Depend on configuration normally only need 15-25 days. Including workers training.

Warmly welcome you contact me for your questions.