Fiber Cement Board Production Line Foamed Lightweight Cement Board Production Line

• Customization: Available
• After-sales Service: Provided After Sales Service
• Warranty: 2 Years
• Model NO.: fiber cement board board
• Product Type: Construction Material Machine
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO, Fiber Cement Board Making Machine
• Condition: New
• Customized: Customized
• Application: Construction Material Machine
• Production Name: Fiber Cement Board MGO Board Machine
• MGO Board: 3-20mm
• Overseas Market: Brazil, Turkey, Qatar, Italy, Saudi
• MGO Advantages: Fireproof and Higher Bending Strength
• Factory Land Needed: 10000 Sqm for MGO Board Plant
• Factory Worker: 20 Workers
• After Sales Service: Formula, Train Workers
• Max Production Capacity: 4000 Sheets Per Day
• Delivery Time: 60 Days
• Min Investmemt: 1 Million USD
• MOQ: 1 Set
• Loading Container: 10 Containers
• Yurui Location: Qingdao Linyi
• Engineer Salary: 150 Days Per Day
• Raw Material: Cement Sand Fiber Glass Mesh
• Transport Package: Export Standard Package in 40FT Container
• Specification: based on production capacity
• Trademark: YURUI
• Origin: China
• HS Code: 6810999000
• Production Capacity: 500 Sets Per Year
• Package Size: 100.00cm * 5.00cm * 20.00cm
• Package Gross Weight: 100.000kg

Product Description

 

 

Product Description

Fiber Cement Board Production Line
 

Our technology is Flow Slurry- Roll Forming Process
The whole production process is no need High Temperature , No need the High Pressure!

Why I must introduce this new technology to you? As we know the common fiber cement board has some disadvantages in installation, delivery and too easy to crack.

So for our technology, it can produce higher quality kind fiber cement board, which is much lightweight, better performance in bending strength and flexibility! Also save much cost in installation as it is easy to cut in working site also with lightweight so save delivery cost for customers.

What's more, the investment on our production line is much less than traditional production machine. So with less investment  on this project, you can produce a higher advantages fiber cement board  than others! Let you occupy much local markets

Typical Process of Fiber Cement Board Production Line

 

 

Finished product

Fiber cement board mainly uses the cement as base material and fiberglass mesh as the main reinforce material, it is a new type of technology to produce cement board and a new structure board
 

 

Extensive Applications
Fiber cement board is used in various domestic power generation industry, fire and flame retardant for cable projects in factories, chemical enterprises and other places with intensive electricity costs. It is also the best fire retardant material for interior decoration fire retardant projects in large shopping malls, hotels, guesthouses, document halls, closed clothing markets, light industry markets, theaters and other public places.

 

a) Light Weight
Density: Traditional technology-produced fiber cement board is 1.2 - 1.6g/m³, and our board is 1.0-1.7g/m³. Compared with the traditional board, our board could be lightweight. For example, on a 10mm 1220x2440mm board, the panel weight could be 10kg lighter. That means saving more labor costs during production and transportation, which also means the delivery could be longer based on the same situation.

b) Eco-friendly & Customized
This new production technology uses the fiberglass mesh as the reinforced material instead of the pulp fiber, so that is more environmentally friendly and easy to produce. At the same time, you could adjust different layers of the mesh to achieve different strengths.

c) Easier Process & Cost Saving
The board produced by our machine are easier to cut, install and save the installation costs.

d) Various Options
With our machine, you could have more options to choose various raw materials for the fiber cement board production than using the traditional production line. Because the traditional production line could only use the pulp as raw material, which is an energy-intensive raw material, so that many governments now do not support the production and use of pulp.

 

 

Advantages of Our Factory 

1. Professional Fiber Cement Board Machine engineering team for Online & On-site technical supports.
2. Highest automation fiber cement board production line solution in the market.
3. Full technology support for producing different types of fiber cement boards.
4. Most advanced fomulation of high-quality fiber cement board, keep upgrading the technology.
5. We have both rich experiences in producing the fiber cement board and the machines, so our machine design benefits from real production running.
6. Professional service team for the whole project process, from evaluation of the project to manufacturing, exporting and shipping, on-site installation & commissioning, to the long term after sales service.


 

Product Parameters

1 Raw material feeding and metering automatic 
For the mixtures,we totally have 5 mixers:
1 the first slurry materials mixer and second is the sanding materials mixer.
2 And the rest part is 3 middle layer mixers . Why we equip 3 middle layer mixers ?
It is because for the fiber cement board the main part is middle layer materials.
When we produce every thick  board for example mgo board above 18 mm then if we equip the 3 mixers middle layer mixer. It will be much more easier and high efficiency during the production.


2 The mixers are double shaft so it can keep raw materials mixer very evenly .

3 Automatic forming Line
This part is mainly production part, we use sucker to suck the PVC mold on the machine.
This part is release agent.
After we put release agent on the PVC mold, it will be very easy to separate the PVC mold with the board-mgo board.
The first layer is slurry materials after the slurry material there will be two layer mesh, this is middle material and then another 2 layers mesh.
You can see,we equip to several fiber glass mesh rollers.It is because some customers have special requirement on the bending-strength of the mgo board.
So we need to put more layers fiber glass mesh in the board.

4  Cutting 4 edge machine 


5 Sanding machine 
For the sanding production line, we have two processes. The first one is primary sanding and the second part is precise sanding. It means that we could according to the customer's requirement use different kinds of abrasive paper to meet the customer's requirements. Also, the sanding machine would keep the tolerance very small.

Company Profile

Yurui (Shandong) Machinery Co., Ltd mainly engaged in the manufacturing and exporting of the construction material and construction material production line. 
 

Product choosing is one of the most important milestones for the company's development. Magnesium oxide board is the most potential product in the construction material field. Fireproof; Moisture-proof; Environmental friendly makes it an irreplaceable product in the construction material field. Its uniqueness enhances a lot of competitiveness than other construction materials. Magnesium oxide board machine gives the possibility for those customers who would like to develop MgO board in the more deeply, long-term and keep developing the new products, building the brand. 

 

For EPS concrete wall panel machine, we put this product into our product portfolio because the surface board of EPS concrete wall panel could use MgO board. Customers could choose to use the fiber cement board; calcium silicate board, and MgO board for the surface boards. The advantage for use MgO board is its fireproof characteristic and installation, the application is much easier than other boards, could help customers save labor save cost. Also, using MgO board as the surface board of the EPS concrete wall panel makes the client more competitive in his marke
 

Our position is helping customers produce customized products; only high-valued products could help customers stronger. For the production line project, we regard this process as building dreams. From an empty land to building the steel frames; to designing the whole layout to the final factory running. Each project represents each customer's dream. We know exactly how important to be a dream builder. 

 

Doing the construction materials and construction material production line make us know well what kind of machine could produce a good quality product and how to update the machine to increase the efficiency and save cost. 

 

We accumulate lots of experience in the construction material and construction material production line, our sample projects could be visited to help you know us better. 

 

Yurui can be trusted, Yurui will not let you down. 


 

 

Application

Our type production line can both produce Fiber Cement Board and Mgo Board 

1. Configuration difference:
The main difference in the configuration is the feeding part, because the raw materials are different, the feeding silo, and the measurement are different, but there is no difference in other parts.

The quotation configuration table is also mainly divided into mandatory, high configuration and optional parts.

2. Similarities between the finished product and the process

1) Production capacity is similar:

2) 300 sheets/hour, based on 1220x2440x8mm

3) The finished product is similar:
The finished products produced by our equipment are similar to mgo boards, and two kinds of boards can also be produced, one is ordinary boards, the surface is flat and the back is rough. One is a sanding board with a flat surface and sanding on the back.

4)At the same time, in terms of application, sanding board customers do deep processing and laminating products.
Glass fiber cement board, A1 class fire protection, alkali resistance, waterproof

5)The structure of the finished product is similar, both have 2 layers of glass fiber cloth

6)Cement fiberboard also needs 2 times of curing
The first curing is 12 hours, and the second curing is 3-5 days.
After that it can be cut. Depending on the properties of the cement, maximum strength is generally achieved after 15-25 days of conventional storage.

And compared to the traditional steam curing process, we use a curing room, which does not require high-pressure steam curing.
We maintain a temperature range of 45-55 degrees Celsius. Continuous maintenance for 3-5 days is enough for the secondary maintenance, we don't need a steam curing kettle.

Machinery Parameters
Configuration:	Automatic metering system
Capacity	3000 sheets per day
MGO board Thickness	3-25mm
MGO board Length	2440~3600mm,
MGO board Width	1220
Raw materia	1 MGO powder
	2 Sulfate
	3 fliber glass mesh
Finished board type	1. MGO board
	2. fiber cement board

FAQ 

1.	How to curing MGO board?
	There are two times curing MGO board :First curing is : 12 hours, The second curing is 48 hours
2.	Q: How long is the warranty of your equipment?
	A: 1year ,but we will provide after-sale service the whole life cycle
3.	Q: Do you supply spare parts?
	A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year. Other parts we will provide price list in advance .
4.	Q: Will you provide trainning and formula?
	A: The training is free of charge , and our engineer will be on duty to train your worker until they know how to produce qualifyed product .Also we will provide you qualified formula
5.	Q: How will you provide installation&commissioning
	A: Will provide 2~8persons(adjustable according to the degree of automatic )for installation.Engineers team will go with your project. , besides we only need 15days for commission .in this way can help you save cost on raw material and time .

 

Packaging & Shipping

1 Booking the containers 
 

1. The trucks arrangement is a huge system, not a job that can be done by one person or one department. We will spend a lot of time to do a good preparation before loading.
2. We must ensure that the weight does not exceed, the volume does not exceed and the container cannot be empty.
3. The number of containers is planned in accordance with even numbers, for example, load 4 containers, 6 containers, 8 containers one day, not 1, 3, 5
4. The reasons as following: For example, when loading container A, container B is prepared; when loading container B, container A is fixed. By this, it will fully increase the efficiency of loading.

When the qty of container is even number, we will also take into full consideration the complexity of the containers for the day, for example, if we load 4 containers today, we will arrange to load 2 complicated


2 In order to do better loading work, we do the layout of the container in advance, reasonably calculating of the required container type as well as container quantity according to the actual configuration; generally controlling the container qty error within one according to experience.

It will take about 20 days to design and confirm the details of loading plan. It will be reviewed by technology dept, sales dept, production dept. And after-sales dept. Together.
Eg: After the technical department has designed, the production department may ask questions about whether this is OK; the sales department may ask questions about whether this is easy to find when it comes to my customers, and whether this will damage the machine. For each point, it is not one of the departments to say, for example, how this machine should be fixed better, the technical department to determine the fixed program, other departments have to review to see if this fixed feasible.

The general idea is that, only this step of car arrangement, we need the four major departments to collaborate together to determine the feasibility of the program, the specific process is as follows.
1) the technical department to do the first step to design the layout of the equipment inside the cabinet, convene a meeting of the four major departments to discuss.
2) The production department will consider whether to install, the actual operational feasibility.
3) The sales department will consider the configuration of the equipment, and whether the equipment may be damaged during transportation.
4) The after-sales department will study whether the packing scheme is convenient for unloading and finding the equipment.
5) The four departments will discuss and decide on the plan, and if there is any unsuitable situation in the middle, the design and adjustment will be made again.


3  How we load the containers 

1. The worker must be trained before doing the work of loading, not just anyone can do this work. They are trained with a lot of safety operation norms and high-efficiency loading & fixing.
2. Generally the quantity of containers loaded in one day is better in even numbers, so that the efficiency will be higher. For example: A B two containers match with each other, one for loading, the other ready forklift, hanging, so the cycle. Normally we can guarantee the progress of loading 6 containers a day. According to the pre-designed fixed bracket drawing, we will combine the complex loading and simple loading.

1. Factory internal hardware configuration: forklift 3 tons - 12 tons forklift are available. Line crane 5-12 tons

1. During the loading process, photos are taken and kept on file, each piece is photographed and each fixing is photographed. The loading process is crossed for inspection, and the workshop director and the quality control person in charge check each other to avoid the situation that the machine is not fixed as required. Not just arrange the work but not supervise and check.
2. The main tools used for packing and fixing are straps and wooden strips, and wooden boxes are used for bulk parts. At the same time, some small tools for installation will be packed in wooden boxes and sent out together.