New Cement Fiberboard Production Line Flow-Roll Forming Process

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: YR-MPL-01
• Product Type: Particle Board Making Machine
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Product Name: MGO Board Production Line
• Automation: Fully Automatic
• Workshop Size: >=7000sqm, High>=7m
• Machine Capacity: 2000pieces/8 Hours, Calculated Based on 1220*2440*
• Control System: PLC Simens
• Famous Brand Used: German Rittal, Siemens
• Finish Product Size: 1220*2440/3000mm
• Finish Product Type: Standard Board /Sanding Board
• Raw Material: MGO Powder/Mgso4/Perlite/Bamboo/Fiber Glass Mesh
• Shaft Mixer: Double
• Finish Product Thickness: 3-25mm
• Finish Product Application: Interior/Exterior Wall, Floor, Ceiling, etc
• Power Supply: Electric
• Transport Package: Plywood Box
• Specification: 2000*4000*250mm
• Trademark: OYD brand
• Origin: Shandong
• HS Code: 8474801000
• Production Capacity: 50sets/Year
• Package Size: 1000000.00cm * 1000000.00cm * 1000000.00cm
• Package Gross Weight: 100000.000kg

Product Description

Product Description

Our machine line solution is a new type of production solution in the fiber cement board.

It is a type of flow-roll forming process, with no need for high temperature and a high-pressure curing process.

The typical process is as follows: raw materials metering and feeding - raw materials mixing - pouring mixed materials on forming line (on the molds) - laying the fiberglass mesh - curing process - cutting and sanding - packaging.

The raw materials are mainly cement, sanding, and sawdust also could add industry solid waste and ceramsite.

Product Name	MGO Board Production Line
automatically	all Automatic
Production capacity	2000pieces/8 hours, calculated based on 1220*2440*8mm
Workshop size	≥7000sqm, High≥7m
Control system	PLC simens
Famous Brand Used	German Rittal, Siemens
Control System	PLC Simens
Certification	ISO or as the client request
Finish Product Size	1220*2440/3000mm
Finish Product Type	Standard Board /Sanding Board
Raw Material	MgO powder/mgso4/perlite/bamboo/fiberglass mesh
Shaft Mixer	Double
Finish Product Thickness	3-25mm
Finish Product Application	Interior/Exterior Wall, Floor, Ceiling, etc.
Power Supply	Electric
Application	interior/exterior wall, floor, ceiling, etc.
After Warranty Service	Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location	Canada, United States, Brazil, Peru, Pakistan

 What are the advantages of new technology over traditional technology?
(1) Advantages of finished products: It has the advantages of glass magnesium board:
• Excellent fire performance
• Insulation from heat and cold
• sound insulation
• Moisture-proof
• Resilience (all proper modeling possible)
• pest control
• Simple, easy and fast construction
• Easy to trim, cut, drill, plan and shear
• durable
• 100% free of hazardous substances (eg asbestos)
• Environmental friendly
And alkali resistance, waterproof, can be used outdoors and other advantages.
The range of finished products is wider than that of traditional craft products, and the thickness and strength can be adjusted.
(2) Equipment advantages:
Our investment is smaller than in traditional crafts, which can save costs.
Our equipment can produce 2 kinds of finished products, and the application range is wider.
(3)The traditional raw materials are: pulp + cement + ceramic sand, density and flexural resistance are not adjustable;
Our new technology: using glass fiber cloth, the bending resistance is adjustable; at the same time, the density of the finished products produced by our equipment can be adjusted through formula feeding.

Product Advantages

1. Feeding Material Making Board System
  It used PCL automatic control system, and gang control for each part. it is automatic, with less labor and high efficiency. And we design an automatic feeding system for measurement and rate precisely. Also, most parts of this system have a professional dedusting system, so there is even no dust during production, and the workshop environment is much better.

2. Automatic Stripping Line
  The whole line used PCL automatic control system, gang control for each part, and has the function of re-separation of the plate and mold, so it has no adhesion between them. It is automatic, with less labor and has high efficiency.

3. Automatic Cutting and crushing system
  The whole line adopts PLC automatic control system, the system has the functions of automatic board-loading, automatic board-arranging, automatic cutting, automatic stacking and automatic edge-feeding. Each link realizes linkage control, high automation and less Labor.

4. Automatic sanding System
  Using two or more sanding machines to connect and automatically turn over the board, the board can meet the requirements of the customers, and meet the different sanding requirements of the customers.

5. Control system
  The control system uses Siemens PLC, touch screen control and servo motor system. The whole system has an ethernet interface, it can connect with a frequency converter, control the motor start and stop, and also control the speed.

6. Maintenance room System
  Hot Air, electric heating and heat-conducting oil are used in the maintenance rooms for customers to choose. Adopt PLC intelligent system, that can realize automatic heating, automatic mixing heat, automatic regulating and automatic maintenance.

Company Profile

  We are a building material group company with 8 branches specialized in different building material and machinery manufacturing with 30 years of history. our company occupies the finest MgO board production, formula and the highest configuration machinery equipment in China.

1	Equipped with a production line with the highest level of automation in the country to ensure processing standards and consistency.
8	We are a building materials group company with 8 branches.
28	Deeply studied MgO board and production machinery for 28+ years, own top technique.
10	Engineers and workers have ten years of experience and professional technology.
100	Our company's philosophy is to provide customers with a high-end production line with a one-stop service to guarantee you a 100% successful project.

Packaging & Shipping

Before delivery, we conduct an inspection and test the machine to ensure the quality of the product.

 Systematic Packing & Modular installation

 

After Sales Service

We have summarized a set of perfect after-sales services through many cases so that you have no worries:

1)From the beginning production line and layout designing, after the order is confirmed, we will provide a foundation drawing for you to prepare civil works.
2)When the equipment arrives, we will dispatch engineers to install and commission the production line for you. At the same time, I'll train the workers and adjust suitable production formulas for you to guarantee you produce qualified panels.
3)When the project is finished, our service will still continue, we will guide you on how to maintain the equipment, if you need to buy raw materials, like additives, also we can help you contact our long-term cooperation factory at a reasonable price.
4)What's more important, if we develop new technology or have an updated product formula, we will also inform you to help you update.
5)If necessary, we can arrange for one engineer to stay in your factory to guide production and management. And you only need to pay his salary. Our company's philosophy is to provide customers with a high-end product line with a one-stop service to guarantee you a 100% successful project.

FAQ

1. Q: How long is the warranty for your equipment?
A: 1year

2. Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

3. Q: Will you provide training?
A: The training is free of charge, and our engineer will be on duty to train your workers.

4. Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons (table according to the degree of automatic) for installation. The engineers' team will go with your project.

5. Q: How long does it take for the installation and commissioning?
A: Depending on the configuration, normally it only takes 15-25 days. Including workers' training.

6. Q:What are your wearing parts?
There are not many wearing parts of our equipment, mainly saw blades, limit switches and some bearings;
Saw blade: After about 20,000 boards are produced, it needs to be re-sharpened, not necessarily replaced;
Bearings: generally do not need to be replaced within one year;
Generally, after the cooperation, we will list our detailed wearing parts, the above is for reference

7.Q: What is the power of your curing room? Do you use a boiler too?
We also burn boilers, generally the main fuel is natural gas; we use hot air boilers, which are different from steam-cured kettles, and we don't need boilers to reach a certain pressure index
The boiler does not need to run continuously for 24 hours every day. The main purpose is to maintain the temperature in the curing room to meet the temperature standard we need. Therefore, in China, it usually starts to burn in the afternoon until the next morning. When the temperature reaches the requirement, there is no need to continue to burn.

8. Q:How many people are generally needed?
about 20 people

9. Q:What is the percentage of waste generated in your production?
The main thing in our production is the leftover material after cutting the board, which can be crushed and directly used as the recycled material in the raw materials for the production of the next batch of boards; the proportion of the leftover material produced is about 6%~8 per board %.