Hollow Light Weight Wall Panel Production Line

Product Description

Hollow Light Weight Wall Panel Production Line
 

Our Lightweight wall panel production line (Horizontal mold car) is a new type of wall panel production line developed based on our special experiences and mature technology.  The horizontal mold cars is more flexible to produce different length of wall panel. The horizontal mold car can produce 20 pcs per set-We are the first Chinese factory to develop this kind machine to produce more panels per set car. In this way customers can save labor cost. Compare with the vertical mold car, the horizontal mold car could produce three types of wall panels with different molds. Includes EPS Cement Sandwich Panel, Solid Wall Panel (without surface board) and hollow core wall panel. If you would like to produce the hollow core wall panel, the horizontal type is the best choice.
 

 

 

 

Wall panel production line parameters:

Machinery Parameters
Capacity	20,000sqm~600,000sqm per year
Thickness	50-250mm thickness. special sizes need to be customized
Length	2440~3600mm, special sizes need to be customized
Width	610mm , special sizes need to be customized
Raw materia	There are mainly two different types 1. Cement+fly ash/eps/ceramsite/sand, etc (optional, can choose to add or not add) 2. Fomed cement+additives
Finished board type	1. Composite board/sandwich board, with surface board 2. Lightweight solid panel, without furface board
Surface board types	1. Calcium silicate board 2. Fiber cement board 3. Mgo board
Electrical components	There are mainly two different types

Wall Panel Production Line detailed:

Automatic raw material feeding --metering -mixing system , accurate measurement to ensures proportion stability
 

Horizontal Mold car, which can produce three types wall panels, sandwich wall panels, and hollow wall panels

Used to paste into the mold, can avoid the air holes

For big production capacity,  we will equip second mixer to help you increase working efficiency. And use the pump to cast the slurry into the mould car, in this way, the slurry will be more even, with less air bubble, besides it can keep the working platform clear without wasted raw material. Besides, it can avoid the difference between two end of two board by workers vibration, and protect the integrity of the calcium silicate board, and ensure the compactness of both sides.

Raw Materials need for the wall panel and finished wall panels:
Cementitious materials:
Cement or sulfoaluminate(GRC); Gypsum; mgo+MgCl2/MgSO4; Fly ash

Lightweight aggregate:
Expanded Polystyrene bits;Ceramsite;Tire pellets;Pumice stone;Construction rubbish;Rice husk;Perlite

This horizontal mold car can produce three wall panels: sandwich wall panels, solid wall panels and hollow wall panels

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Wall Panel Application:

This wall panel has a wide range of uses: for partition walls; exterior walls;Roof and floors

 

Project Cases:

We have rich experience in mechanical design and manufacturing, professional import and export services, we commitment to provide the best integrated solutions of production line for customers.

So far we have exported to more than 20 countries, the following are our project cases in Ecuador, Mexico, Qatar and other countries

Packing and shipping:
01.Firstly use plastic film to wrap and cover the machine
02.Then pack small parts in plywood box
03.Marked with required label or shipping mark
04.Use steel wire rope to fix in the container,so as to avoid damage because of moving


Our Service:
Since the production line is large investment, so our company order type of production, that is arranging the production process from raw materials and production to shipment after received the order.

a. Full Life-cycle Value Services: 
Our company provides production line design, cost accounting, installation and operation, equipment maintenance and the whole life cycle technical support.

b. Complete Data Specification:
Provide production line equipment technical data and instructions, and provide the formula.

c.Quality Commitment:
The company regards product quality as the lives of enterprises, the main components and wearing parts are made of high quality wear-resistant materials and advanced processing technology, so that the equipment endurable and wear resisting, wearing parts warranty for one year, and our company perennial supply of device of wearing parts.





Company Profile:

Shandong Yurui&OYADE International is specialized in designing and manufacturing gypsum board production line, mgo board production line, lightweight EPS cement wall panel production line.

We are a technology-based enterprise integrating R&D and manufacturing of new wall material equipment and prefabricated construction equipment. The company provides professional overall solutions for new building materials enterprises, and has a large number of successful cases at home and abroad. The market share is firmly in the forefront of the industry, and its products and services have a good reputation both inside and outside the industry.

FAQ:
Q: How long is the warranty of your equipment?
A: 1year

Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.

Q: How will you provide installation&commissioning
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. Engineers team will go with your project.

Q:How long time for the installation and commissioning
A: depend on configuration normally only need 15-25days. Including workers training.