Automatic Hollow Gypsum Blocks Making Machine

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Model NO.: YR-GYP-BL-001
• Product Type: Gypsum Block Making Machine
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE
• Condition: New
• Customized: Customized
• Product Name: Gypsum Block Production Line
• Capacity: 100000 to 500000 Sqm Per Year
• Type: Hollow /Solid
• Material: Gypsum Powder and Water
• Labors: 3-4 Labor
• Block Dencity: 600-700 Kg /Cbm
• Features: Less Cost , Fast Payback
• Transport Package: Sea Transportation Packing
• Specification: 100000 sqm -500000sqm /year
• Trademark: Yurui
• Origin: China
• HS Code: 8474809010
• Production Capacity: 500000
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

The market prospect of gypsum block  equipment

Product Description

 

Advantage of gypsum block machine

 

Raw materials are readily available, only gypsum and water are required

The equipment is easy to operate

Small Investment

Small Land Areas need

High yield, fast payback

 

Finished gypsum blocks: widely used, fast installation, no plastering,

*100% success rate of domestic and foreign projects

             *Project site visit and video viewing visit available

                      * Maximum capacity can reach 400,000 to 500,000ton per year 

                         *Over 15 years of experience in oversea market project service experience

Description                                                                                                  

 

1	Item Name	Gypsum Block Machine
2	Production Capacity	Based on 100mm thickness Maximum is 72pcs/Cavity
4	Product Size	Block  length:Maximum 667m
		Block Height:Maximum 500 mm
		Board thickness:60--200mm
	Raw Material	1-Gypsum Powder :20% 2-Water:80% Other Additives:Water reducer reinforcement short fiber
5	Workers	Small capacity:2-3 persons Big Capacity:3-4 Persons
	Natural Curing time	Hollow core gypsum block:15 days  Solid gypsum block:30 day
	Workshop	Simple  configuration : 5*5*7(Height) High Configuration:12*5*7(Height)
	Storage Area	Simple configuration:3000 sqm High Configuration:6000 sqm
	Installation Time	20-30 days

Production Process

 

1-Automatic Raw material feeding

2-Automatic Raw Material Metering

3-Automatic mixing

4-Automatic Forming

5-Automatic Demold

6-Automatic Stacking

7-Natural Curing

 

Equipment Introduction                                                                                           

 

After studying all kinds of domestic and oversea gypsum block equipment, producing
formula and producing process, and according to market requirements, we developed a kind of new full-automatic gypsum block-producing equipment, which integrates forming, high-speed stirring, and hydraulic jacking together.

The equipment uses high accurate hard chrome-plating and automatic scraping equipment, so as to produce hollow gypsum blocks according to clients' requirements. The products have accurate size and nice shapes, and the production efficiency is enhanced greatly as well.

 

Automatic Metering and Forming System 

Consisting of a water metering device, powder metering device, compressed air systems and chassis and other components.

 

Automatic Mixer

1)High-speed mixing, uniform, increase gypsum strength,
2)Mix it into a sticky shape and do not burn the motor.The use of hydraulic mixing, complete sets of equipment installed power of
about 24.5 KW to save electricity.

3)The mixer is embedded with an 8 mm non-stick plate, the mixing blade and the mixing shaft are not fixed inside the mixer, the whole space is empty after opening, very easy to clean

Forming System

 

The mold material adopts alloy steel that is electroplated with thick enough hard chrome
on its surface and is mirror-polished.

Then with high manufacturing accuracy and a fine adjustment structure of block dimensions to make sure all the blocks produced are
of high precision, excellent surface finish, and also long life-span of the mold.

Adopting hydraulic automatic forming scraper to automatically scrape out a tongue-and-groove at the top of the block. This can
help to ensure product quality, reduce workers' labor intensity, and achieve automation.

 

Features

Special requirements and special shapes can be customized, round hole, square hole, solid type, Mold single row, double row can be done. The longest generally does not exceed 4.5m, Middle partition 30 mm

 

Pneumatic manipulator

 

The main function of the pneumatic manipulator is to transfer the solidified blocks from the forming machine. Manipulator 1 can move forward as well as left/right

 

There is a safety platform below, which not only guarantees the safety of the operators, but also does not delay the work of the workers during the transfer operation of the manipulator

Raw material request                                                                                                      
 

Gypsum block cost analysis
1	Gypsum powder	¥200.00	Ton
2	Water	¥2.00	m³
3	Electric	¥30.00	Power consumption per hour/unit  (30kw*¥1)
4	Release agent	¥7,000.00	Ton
5	Salary	¥200.00	per day(8 hours)

Finished Product                                                                                                             



Application                                                                                                                       

China and Abroad project                                                                                       

 

Installation &commissioning service                                                                              

Before engineers arrive, we will provide the following documents to let the client prepare in advance 
1-Installation tools list 
2-Installation workers list 
3-Installation Estimated Schedule list 

After the machine arrived at the client's factory.

We will send engineers to install and test the whole production line. Also,  our engineers will provide training for your workers, teach them how to produce good quality finished products.  

After installation is finished, we will provide the following  service to assist the client run the factory smoothly 

1-Responsibilities and assignment statement
2-Maintainance manual
3-Raw material and spare part list  





Professional sale service                                                                                                 

Our philosophy

We are not only selling the machine.
 

What we focus on is customers' demands, keep innovation, keep updating, and meeting &surpass customers' requirements.

What we provide is not ONLY the machine BUT the whole system.

Rich Experience

*Experience in gypsum technology research since 1994.

*Experience in 100+ projects manufacture & install abroad and domestic.

Professional Team

*Experts provide professional design for the project.

* Experienced installation group gets projects into production quickly.
*The whole group provides a powerful One-stop sourcing service
 

Full Range of Services

 

*Pre-Sales: full cooperation with pre-preparation work.

* In-Sales: on-time reporting of production progress.
*After-Sales: Lifetime & 24h technical support.

 

Irreplaceable Advantages
 

*Case projects visiting abroad on-site & online.

*Training to workers & engineers.

* Spare part and raw material supply.

 Company Introduction                                                                                                   

What we provide is not ONLY the machine BUT the whole system

Our company is Yurui(SHANDONG) Machinery, we are a group company with 8 branches for different building materials and machinery since 1990.

 

Yurui is mainly engaged in providing one-station services for gypsum series projects.

With our strength and experience, we could help customers complete gypsum projects quickly. We master the most advanced technology which could help customers get qualified products and occupy more markets soon.

We are not a machinery provider, but an overall solution provider.
We focus on the demands of users, never stop updating, improving, and surpassing.
We pursue extreme cost performance, not only price.

 

Raw Material for Gypsum Series Production Line                                                     

 

We are only providing solutions for machines but also provide one-stop procurement services for gypsum raw materials, like gypsum board covering paper, modified starch, water reducer, white latex, PVC film, and aluminum foil, etc.

 

FAQ

Q: How long is the warranty of your equipment?
A: 1 year

Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.

Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. The engineers team will go with your project.

Q:How long time for the installation and commissioning?
A: depend on configuration normally only needs 15-25 days. Including worker's training.

Warmly welcome you to contact me with your questions.