Easy Operation Lightweight Hollow Core Panel Horizontal Mold Car Production Line

• After-sales Service: Video Technical Support
• Warranty: 1year
• Certification: CE, ISO
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: YR-Hollow core
• Condition: New
• Customized: Customized
• Mold Car Type: Horizontal Mold Car
• Panel Usage: Partition Wall, External Wall, Roof, Floor
• Automation Degree: Full-Automatic and Semi-Automatic
• Installation: Guide by Our Engineers
• Finished Board Size: 60-200mm
• Voltage: 380V/220V/415V, Adjustable
• Automatic: Full Automatic
• Wall Pane Raw Material: Cement, Water, Sand, Fly Ash and So on
• Labor Needed: 4-10workers
• Wall Panel Thickness: 50-250mm
• Surface Board Types: 1.Calcium Silicate Board 2. Fiber Cement Board 3.
• Raw Material: 1. Cement+EPS/Fly Ash/Ceramsite/Sand 2. Foamed Cem
• Finished Board Type: 1. Sandwich Board, with Surface Board 2. Solid Pan
• Unloading Method: Automatic/Semi-Automatic
• Capacity: 20,000sqm~800,000sqm Per Year
• Transport Package: We Will Design EPS Wall Panel Production Line Load
• Specification: capacity: 30000-500000sqm/year
• Trademark: YR
• Origin: Shandong
• HS Code: 8474802000
• Production Capacity: 80sets/Year
• Package Size: 30.00cm * 40.00cm * 50.00cm
• Package Gross Weight: 50.000kg

Product Description

Easy Operation Lightweight Hollow Core Panel Horizontal Mold Car Production Line

Product Description

Our Lightweight wall panel production line (Horizontal mold car) is a new type of wall panel production line developed based on our special experiences and mature technology. The horizontal mold cars is more flexible to produce different length of wall panel. The horizontal mold car can produce 20 pcs per set-We are the first Chinese factory to develop this kind machine to produce more panels per set car. In this way customers can save labor cost. Compare with the vertical mold car, the horizontal mold car could produce three types of wall panels with different molds. Includes EPS Cement Sandwich Panel, Solid Wall Panel (without surface board) and hollow core wall panel. If you would like to produce the hollow core wall panel, the horizontal type is the best choice.

Machine Parameters
 

Machinery Parameters
Capacity	20,000sqm~600,000sqm per year
Thickness	50-250mm thickness. special sizes need to be customized
Length	2440~3600mm, special sizes need to be customized
Width	610mm , special sizes need to be customized
Raw materia	There are mainly two different types 1. Cement+fly ash/eps/ceramsite/sand, etc (optional, can choose to add or not add) 2. Fomed cement+additives
Finished board type	1. Composite board/sandwich board, with surface board 2. Lightweight solid panel, without furface board 3. Hollow core wall panel
Electrical components	There are mainly two different types

 

Finished Product advantage 
1.Lightweight: The lighter material of the wall panel is only weighs 25% to 40% of the weight of the traditional bricks. The amplitude reduces the longitudinal load of the building structure, reduces the building's own weight, and reduces the construction cost.
2.Installation faster: wall panel Install faster 4 Times than the regular blocks So save much labor cost.
3.Impermeability: The water absorption rate of lightweight composite wallboard is only 3.3%, which has reached the international advanced level in the same industry.
4.Fireproof performance & High thermal insulation: The fireproof capacity of the 90mm thick wall panel can reach more than 3 hours.
5.Sound insulation function: Because the lightweight composite wall board is made of polystyrene as the sandwich material, it has good sound insulation effect, and the hollow sound insulation is more than 40 decibels, reaching the national industry standard.
6. Save installation cost: Wall panel does not need the expenses of the work of the plaster on the surface.

Automatic raw material feeding --metering -mixing system , accurate measurement to ensures proportion stability
 

Horizontal Mold car, which can produce three types wall panels, sandwich wall panels, and hollow wall panels

Used to paste into the mold, can avoid the air holes

For big production capacity,  we will equip second mixer to help you increase working efficiency. And use the pump to cast the slurry into the mould car, in this way, the slurry will be more even, with less air bubble, besides it can keep the working platform clear without wasted raw material. Besides, it can avoid the difference between two end of two board by workers vibration, and protect the integrity of the calcium silicate board, and ensure the compactness of both sides.

Main Machine:
1. Automatic raw material feeding --metering--mixing system--casting, accurate measurement to ensure proportion stability.
2. The mixer is a double-shaft, compact structure beautiful appearance, stable operation, convenient operation, and high production efficiency.

The end of the shaft has four seals, no oil leakage, no slurry leakage, and automatic oil filling maintenance.

3. The mixer is sealed, so there is only a small quantity of dust and no need dust collector, which can help you save cost.
4. For big capacity, we will equip a second mixer, the function of the second-time mixer is to store the slurry, the other is to shorten the mixing time, so as to increase the production capacity

5. With our mold car and molds ,customer could produce T&L shape wall panel.
6. After raw materail mxied well ,will be casted into the forming machine by the pump+ pipe , no need to vibrate, As the pipe keep under slurry durting casting , so can avoid air bubbles.

 

Application 
For Exterior interior wall,house roof Electric installation

Production Process

Certifications

We have over 10 patented technology in our country.Would love to show to you when you come.

Some of our Project
For all our customers, most of them we can have a long term cooperation relationship. Such like for our domestic customers, most of them are introduced by our old customers. For example, in this city, we already have a customer using our machine to produce panels.
The other customers also want to produce, so he can inquire about which machine from which factory. Now in China, we are a very famous brand already. If not, we can not sell so many machines in domestic markets. As you know in one Country, the information in the same industry is almost transparent. If our machine and service are not good, our factory can not live from the 2018 year to today.

Packing and Shipping
01.Firstly use plastic film to wrap and cover the machine
02.Then pack small parts in plywood box
03.Marked with required label or shipping mark
04.Use steel wire rope to fix in the container,so as to avoid damage because of moving

 

 

Our Company

Products

Shandong Yurui International is specialized in designing and manufacturing gypsum board production line, mgo board production line, lightweight EPS cement wall panel production line.

Experience

Our general engineer has over 20years experience in mechanical industry, proficient in the newest machinery design/manufacturing. Other main engineers all have over 10years experience .With rich experience in mechanical design and manufacturing, professional import and export services, we commitment to provide the best integrated solutions of production line for customers.

Promise

After installation and commissioning, we will provide technical formula suitable with client's demand, ensuring clients can produce qualified finished products. Additionally, we will help local experienced engineers for one year to master the production process.Our professional sales team, designing team, manufacturing team, installation team, process team, service team, promises you a 100% perfect project.


FAQ
Q: How long is the warranty of your equipment?

A: 1 year.

Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.

Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.

Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. Engineers team will go with your project.

Q:How long time for the installation and commissioning?
A: Depend on configuration normally only need 15-25 days. Including workers training.

Warmly welcome you contact me for your questions.