Gypsum Board Production Line
Forming System
Forming machine automatic lifting, prevent downtime caused by paper tearing,reduce operation cost
No need workers stir slurry now , save 2 workers
Forming System
In the forming and conveyor section, the belt thickness is12-14 mm, which improves the flatness of the gypsum boards. The conveyor rollers are custom-made from stainless steel, ensuring the boards remain flat.
Raw Material Dosing System
Latest Foaming technology , can help client save foaming agent 20% Material feeding following strict formula automatically ,which make the slurry stable,avoid people affection to formula
Drying System
Hot air directly enters the drying chamber through fire tubes, eliminating the need for a heat exchanger, thus saving energy.
The circulation air duct now has a humidity discharge tube installed with a ventilation valve, making an axial fan and humidity discharge duct unnecessary, which prevents the boards from sticking to the roller track.
The circulated air is distributed to each layer via air distributors, with hot air directly blowing into the middle of the gypsum boards that need drying, while reducing heat at the edges of the boards to prevent them from overheating
Electrical Control System
The control system achieves Ethernet interconnection for data linkage, connecting the forming speed, cutting speed, and drying speed, thus eliminating issues related to inaccurate board lengths during cutting and unstable board spacing during drying.
With the application of industrial IoT, the on-site PLC controller transmits operational data back in real-time via a cloud platform, enabling online programming and operations maintenance.
Design Advantage
Most factories design their production lines based on traditional techniques and experience, while we design our production lines through precise calculations.
For example, we calculate the length of the forming belt based on the quality of the raw material gypsum powder, and the length of the drying chamber based on the fuel's calorific value. This ensures that the production line's capacity design meets the standards. We accurately calculate the heat required for the production line based on the fuel's calorific value and match it with the heating system to maximize the utilization of energy. This helps our clients save energy and reduce production costs.
| Product name |
China Factory Price Excellent Quality Gypsum Plaster of Paris Powder Making Machine Plaster board making machine |
| Production capacity |
2million~30 million square meter per year.
Normally Production capacity based on thickness 9.5 mm
|
| Working time |
Based on 24 h per day ,300 days per year. |
| Final product variety |
(1)Common paper-faced plasterboard
(2)Fire resistance paper-covered plasterboard
(3)Water resistance paper-covered plasterboard. |
| Product specification |
Board length:2000--3600mm
Board width:1200mm,1220mm
Board thickness:8--25mm |
| Fuel type |
Heavy Oil ,Diesel,Natural Gas,Wood Normal customer could choose type is cheaper and easy to get locally. |
| Technology type |
1-Hot air technology
2-Hot oil technology
|
| Project Name |
Africa Project--Natural gypsum powder&board project&cornice project |
| Project Capacity |
Gypsum powder line:50000 tons
Gypsum board line : 3 Million sqm/year
Gypsum cornice: 3000 units/day
|
| Project Current Situation |
Running Well |
| Project Location |
Africa |
| Project Name |
Middle Asia Project Case--Natural gypsum powder&board project |
| Project Capacity |
Gypsum powder line :150000 tons
Gypsum board line : 10 Million sqm/year
|
| Project Capacity |
Hot air technology |
| Project Current Situation |
Running well |
| Project Current Situation |
Middle Asia |
Shandong Yurui Machinery Group Co., Ltd is a comprehensive enterprise group integrating design, research, and development, manufacturing, and sales, mainly engaged in large and medium-sized magnesium oxide board, lightweight wall panels, gypsum series machinery. Our group company has established the development idea of structural transformation & industrial upgrading, expanded the products such as elevators according to the international market demand, and continuously improved the ability of project expansion, excellent model replication, and continuous value output. The group company has three holding companies and branches, and its products are exported to North America, South America, the Middle East, and other domestic and international markets, winning wide popularity among customers. We devote ourselves to helping customers quickly achieve projects establish and qualified finished products producing, with our superior experience and strength in design, manufacturing, installation& commissioning. We devote ourselves to helping customers save raw materials and energy, reduce production costs and equipment maintenance costs during long terms with the most advanced gypsum equipment technology and the most mature gypsum production formula. We are not a machinery provider, but an overall solution provider. We focus on the demands of users, never stop updating, improving, and surpassing. We pursue extreme cost performance, not only price.
We have been engaged in the gypsum field since 1994. We have projects as many as 150+, covering more than 30 countries, including the Middle East, Africa, Europe, South America, East Asia and other regions.
Backed by a team of experienced mechanical engineers with 30 years of expertise in gypsum equipment technology, we provide reliable gypsum production line solutions worldwide. We don't just sell machines; our ultimate goal is to help customers produce high-quality, market-competitive finished products.At the same time, we provide comprehensive technical support and a complete service system. From pre-order communication to final after-sales service, we will make 100% efforts throughout the whole process, just to achieve perfection for your project
1.We will cover the machine with a waterproof film to prevent moisture or water ingress during transportation, ensuring that the machine remains in good working condition upon arrival at its destination. Some parts will be provided in fumigation-free disinfected wooden boxes with a thickness of 20mm. The inside of the wooden boxes will be lined with a waterproof membrane, and the components will be packaged according to their functions. A detailed list will be provided, with each box labeled with a code for easy.
2.Regarding transportation, our designers will create transportation layout drawings for the production line to maximizespace utilization and reduce transportation costs.
1.Factory Design:
Send engineers to measure on site before laying the foundation and checking raw materials
2.Technical Training:
Provide technical training and guidance to local workers during on-site installation
3.Installation & Commissioning :
Professional installation team: 8 mechanical designers, 4 electrical engineers, 3 formula engineers 20 installation engineers over 10 years on-site experience
4.Technical Support: We could arrange 1 technical person stay in customer factory for 1-2 year to assist production
5.Project Inspection:
Each year our inspection team will visit customer on site to help them with after-sale issues.
6.Project Schedule List :
Provide technical training and guidance to local workers during on-site installation
7.Installation Tool List :
Provide a list of installation tools for customers to purchase before engineers install them
8.Spare Part List:
Free spare part list and paid spare part list will be provided to client
9.Raw Material Supplying :
Help client purchase raw material ith stable quality and competitive price
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