Lower Investment Higher Production Capacity Lightweight Cement Board Forming Production Machine

Product Description

Product Description

Product Description magnesium oxide board

The production line is used to produce magnesium oxide board (fireproof board) for building materials, and now automation level is the highest in China. MgO board equipment adopts double drive double-roll extrusion process.

The whole production process is as following:
1.Dosing     
2.forming     
3.Curing     
4.Cutting & Sanding     
5.Packaging & storage

The production line is high automation, stable operation, specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration panel production line. Its finished product MgO board is the best alternative for those traditional products like Gypsum board, fiber cement board, Calcium silicate board, etc. Now the MgO board market share is increasing by 15% year by year. Mgo board is the totally environmental friendly product, could meet the whole trend around the world.

high automatic waterproof mgo board production line process expert

Modular design; independent section commissioning; double roller drive ;rolling forming process stepless frequency speed adjustment ,Simens PLC control.

 

Product Parameters

Standard Configured MgO Board Production Line

This production line is standard confirgured which could produce the standard non-woven fabric board, the most popular board in the market. 
The standard non-woven fabric board, with a gloss surface side and rough backside. 
 

 

Finished Product	Standard board
Product Specification	(2440-3050) * (1220) * (3-20)mm
Designed Capacity	250-300 Pcs/hour  (4*8*3-12mm)
Workshop Requirements	Building area: 8,000 square meters (including raw material area, production area, curing area, finished product area). Plant height ≥ 6 meters, Mixing area height ≥ 9.5 meters
Design transformer installed capacity	315 KVA
Designed production water consumption	40 Ton/ Shift
Design compressed air consumption	8 cbm/min
Natural gas consumption	400 cbm/day (based on 0°C, winter season)
Design and production labours	around 25/shift (Aslo should based on to production process requirements)
Total Cost	(Excluding factory buildings, infrastructure, freight, working capital, transformers, lighting and power lines, etc.)

 

 

Introduction for Yurui Mgo board production line 

Yurui team has specialized in the MgO board manufacturing for over 23 years and well captured the technology of producing the MgO boards. With its advantages of the technology and production of machines, we are also a professional solution provider of the MgO board machines
 

 

SPECIFICATIONS FOR MGO BOARD PRODUCTION LINE
Capacity	2000pieces/shift/8hours, calculated based on 1220*2440*8mm
Configuration	Simple; semi automatic; full automatic
Raw material	MGO; Mgcl2 /magnesium sulfate ; perlite; saw dust, etc.
Finished board size	Standard: thickness 3-20mm; width 1200/1220mm; length ≤3050mm. Can design specially.
Finished board type	Can produce sanding MGO board, non-woven MGO board and floor MGO board
Voltage design	According to clients' local requirements.

 

Company Profile

 

The advantages of for our company-yuruiGroup:

1 Our factory R&D team has nearly 100 patents, and has been committed to the research and development and upgrading of equipment, so that the equipment can continuously improve the degree of automation, reduce labor input and operation stability, professionalism and so on.

2 In the Chinese market, the R&D and production capacity of our factory is at the top of the industry, and the scale of the factory is relatively large. Welcome to visit

3 Our biggest advantage is that we can provide a complete set of equipment and a complete set of services. Some small factories can only produce a part of the equipment, but our side is to provide a complete set of equipment. So let customers feel more at ease

4 For foreign markets: Our more successful projects are Brazil, Qatar, Saudi Arabia, Turkey Iran, etc. We are confident to say that the glass-magnesium board equipment with a relatively high degree of automation has gone out from China. Our Yurui is the first.

5 Process of production: Flow roll flat forming process
This production technology can be used to produce fiber cement board

Why MGO board is so popular

Market Analysis for mgo board 

1. From the point of finished product- mgo board

Why mgo board is becoming more and more popular, because its special advantage, esp the A1 fireproof.Now lots countries has strict regulation that in some public areas like Hospital; Supermarket; Office buildings have to use some fireproof building materials. Therefore, mgo board tends to be a very potential products in the near future. In the 2017, the big fire in London made people astonished. In 2019, Big fiber cement board company USG did not pass the fire proof test for the fiber cement board and now meet the hugh compensation. In Australia market, there is a news about the Non-fireproof cladding issue. Australia government did the fireproof test on lots building materials, ONLY mgo board passed. Using fireproof construction material is the first choice in this field.
 

1. From the point of raw material-mgo powder

The majority of mgo powder is in china.  In 2019, Mgo powder could be exported now, the quota had been canceled. The feasibility for mgo board production line increased a lot. In previous years, some customers were interested in the mgo board machine, but could not import from china, so this project very hard to start up. Now everything is possible.

1. From the point of highjer bending strength of mgo board 

This is 12mm mgo board, the bending strength can reach more than 17 Mpa 

 

 

 

Detailed Photos

 

Main Equipment for this whole mgo board production line 

Mgo board equipment adopts double drive double-roll extrusion process. The whole production process is as following:

1. Dosing
2. forming
3. Curing
4. Cutting & Sanding
5. Packaging & storage

The production line is high automation, stable operation, specifications can be adjusted as you like. Product surface is smooth and flat, high compactness, truly realized the industrialization of the new decoration panel production line. Its finished product mgo board is the best alternative for those traditional products like Gypsum board, fiber cement board, Calcium silicate board, etc. Now the mgo board market share is increasing by 15% year by year. Mgo board is the totally environmental friendly product, could meet the whole trend around the world.



1 mgo Powder conveying system
At the scene, the mgo powder packaging bag needs to be transported to the top of the distribution bin through the lifting device, the top knife-cutting device breaks the bag, the magnesium oxide powder enters the distribution bin, and is transferred from the distribution bin to the five storage bins by spiral conveying. It is then helically fed to the corresponding mixer.



2 Raw material mixing system(Including pipes, pneumatic ball valves, accessories and MgSo4 liquid control system)

be used for mixing evenly middle material ready for stand-by, this mixing machine has advantage of high speed; short time; stiring fully. The mixer is closed, and when feeding material , the feeding exit will connect to the mixer automatic, effectively avoiding dust.

3 Forming system
Function and characteristics:Built-in adjustable program for automatically controlling the mould feeding, gluing, and forming processes. It combines the automatic control technology,sensor technology, computer management technology in the integration of mechanical and electrical integration system,having advantages such as high controlling precision, etc.

Automatically smearing the release agent on the surface of the mould, smearing evenly, less usage amount, and can avoid sticky. A pair of close touched oil roller form a sealed cavity, mold release agent is stored in the sealed cavity. One oil roller is made of steel, another is rubber roller. When oiling, the oil roller rotates and  adheres the release agent sealed cavityon onto the rubber roller, the mould entering to the underneath of the rotating oil glue roller by  conveying, and thenthe release agent adhered on the rubber roller is applied onto the mould surface.

incluing all configuration of automatic feeding slurry,  automatic laying cloth, automatic flatting, 5groups of roller, second -pressing.


 

4 Name: Automatic feeding mold system

Putting mold on conveying table automatically for stand-by, no need of manual work, and increase mold service life. Foaming machine includes all configuration of automatic feeding slurry, automatic laying cloth, automatic flatting and forming at one time.

 

5 Demoulding system to make mgo board from pvc mold 

 

6 Four-edge cutting system

cutting the formed board edges, making edge smooth and tidy, reducing error, so as to make the board beautiful


Equipment function and characteristics:During cutting process of feeding, board cutting/sanding/edge crushing,the dust collector is adopted to reducing the pollution of production environment; and the collected dust can be used again, which can lower the cost much. Good permeability, high dust collection efficiency, long service life and other advantages. Consisting of four major part: box, bag room, ash hopper,  wind inlet and outlet, and equipped with pillar, ladders, railings, compressed air piping system, dust control mechanism, etc

 

 

FAQ
 

Q	How many projects have you installed?
A	we have installed over 100projects in domestic and abroad.
Q	How many years experience do you have in mgo field?
A	Our general engineer has around 20years experience; all others have over 10years experience.
Q:	Do you supply spare parts?
A:	Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.
Q:	Will you provide trainning?
A:	The training is free of charge , and our engineer will be on duty to train your worker.
Q:	How will you provide installation&commissioning?
A:	Will provide 2~4persons(adjustable according to the degree of automatic )for installation.

Our Company

Products

Shandong Yurui International is specialized in designing and manufacturing  mgo board production line, gypsum board production line,lightweight EPS cement wall panel production line.

Experience

Our general engineer has over 20years experience in mechanical industry, proficient in the newest machinery design/manufacturing. Other main engineers all have over 10years experience .With rich experience in mechanical design and manufacturing, professional import and export services, we commitment to provide the best integrated solutions of production line for customers.

Promise

After installation and commissioning, we will provide technical formula suitable with client's demand, ensuring clients can produce qualified finished products. Additionally, we will help local experienced engineers for one year to master the production process.Our professional sales team, designing team, manufacturing team, installation team, process team, service team, promises you a 100% perfect project.

 

After Sales Service

 

Business communication→Customer visiting→Layout design→Sign contract→Foundation design & Manufacturing→Inspection&No material testing→Installation→Commissioning

1. You visit our factory

You will come to check our manufacturing. And we show you the running plant, manufacturing workshop, our team and strength, for you to understand this project and our professional.

1. Designing the initial Layout

We will design the initial layout and design production line configuration for your project, so you can know the land you need and your investment on machiner

 


        1.Sign the contract
 

1. Foundation Drawing

We will design the foundation for you, and provide within 15 days after confirming order. Then you start foundation accordingly.
 

1. Manufacturing the machine 

We will arrange manufacturing schedule, finish production in time according to our contract.

 

1. Inspection the machine before load container 

After finishing manufacturing for you, we will inform by advance, then you can come to inspect the order.

1. loading plan & package

We will design loading qty many times, so as to save your sea freight.

1. Firstly use plastic film to wrap and cover the machine;
2. Then pack small parts in plywood box.
3. Marked with required label or shipping mark.
4. Use steel wire rope to fix in the container, so as to avoid damage because of moving.

1. Installation the machine for you 

We will send engineers to install and testing your production line. Will provide training for your workers, teach them how to produce good quality finished products
Before  loading containers, we will make all the line connected to the machine already. In this way, we can save much installation time. Before 90 days in installation now we can finish it 45 day! Save much installation cost for you! 

1.  Testing your production line

After installation, our engineers will test your production line with your raw material, and then provide the best formula for you.
 

Sample project from Yurui

 

Brazil project:Full automatic production line in 2016



Qatar project:Full automatic production line in 2015


Turkey project:Full automatic production line in 2016


 

contact Sherry

 

I am Sherry Sun from Shandong Province, China. I love my family and my job. My son is a lovely and naughty 6 years old boy. With my family's support in my job, I am engaged much more time in my customer service.

For my working experience: my company name is Yurui Machinery, China. We are a group company specializing in construction material and production lines. 

With more than 6 years in this business, I am a professional in project selection; project research; marketing.
I have rich experience in helping customers do detailed analyses. After the project is confirmed, our professional team will help the customer do the installation, commissioning, and machinery maintenance, help the customer produce the finished product and occupy the market as soon as possible.

In one word, we have the true ability to support customers to set up a new factory successfully! Now with more than 80 countries, we already have successful product lines and customers!

Sherry