Gypsum Ore Calcination Gypsum Powder Dryer to Produce Hemidydrate Gypsum Powder

• Customization: Available
• After-sales Service: Provided After Sales Service
• Warranty: Provided After Sales Service
• Model NO.: gypsum powder production line
• Certification: ISO 9001:2008, ISO 9001:2000, RoHS, CE, ISO9001: 2000, Construction Material Machine
• Control Type: CNC
• Crushing Degree: Fine Grinding Machine
• Automatic Grade: Automatic
• Capacity: 100-500 Tons Per Day
• Experience: 30 Years
• Machine Powder: to Produce Hemihydrate Gypsum Powder
• Control System: PLC Siemens
• Finished Powder: Hemihydrate Gypsum Powder
• Finished Powder Application: Plaster, Gypsum Boardand Block and So on
• Service: Engineers Are Available to Service Overseas
• Workshop Size: ≥1000sqm ,High≥20m
• Famous Brand Used: PLC Simens
• Raw Material: Natural Gypsum Stone
• Sample Project: Italy Brazil Turkey Iran Ksa Qatar USA an
• Yurui Factory: 600000 Sqm Land in Linyi City
• Yurui Engineer: Engineers From Different Fields (Electrical, Mecha
• Fuel: Oil Natural Gas Coal and So on
• Investment: 200,000 USD Min
• Transport Package: We Use Pallet; Box to Protect Every Part.
• Specification: 100-500 tons per day
• Trademark: Yurui
• Origin: Shandong
• HS Code: 8474801000
• Production Capacity: 50sets/Year
• Package Size: 100.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 100.000kg

Product Description

 

Product Description

 

 

Natural Gypsum Powder Production Line

Natural gypsum generally includes dihydrate gypsum and anhydrous gypsum. In order to get the valuable materials, generally, we get semi-hydrated gypsum through heating the dihydrate gypsum.

Introduction of Gypsum powder production line 
 

Natural gypsum generally includes dihydrate gypsum and anhydrous gypsum. In order to get the valuable materials, generally, we get semi-hydrated gypsum through heating the dihydrate gypsum. Here is the process:

 

The calcined semi-hydrated gypsum powder can widely be used for plasterboard,decoration board, gypsum block, stucco gypsum, and molding gypsum, etc.


 

Paramater of Gypsum Powder Machine
 

Product Name	Gypsum Powder Production line
Annual capacity	15,000 to 500,000 tons
Working time	24h/day ,300day/year
Raw Material Gypsum Type	Natural gypsum ore
Gypsum powder Mesh	Within 220 meshes
Heating method	Hot air boiling furnace or rotary kiln
Application of the powder	Building material like to produce gypsum board , To make plaster of paris , to make gypsum cornice or ceiling
Degree of automation	Fully automatic
Final product specification	Gypsum powder
Fuel for the heating system	natural gas,coal,diesel,heavy oil,light oil etc
Packing method available	1-Packing machine 1-2 mouth 2-Rotary kiln packing machine 3-Iton bag packing machine
Finished powder bending strength	2.7Mpa-3MPA
Finished powder compressive  strength	5Mpa

 

Detailed Photos

Vercical boiling furnance, also named as Boiling Calciner

Boiling Calciner is an indirect and efficient calcination equipment for fluidized calcination of certain fineness of gypsum dihydrate powder and dehydration to make gypsum hemihydrate. Calcined dihydrate raw material is natural gypsum dihydrate powder or industrial by-product gypsum dihydrate powder and its heating medium is flue gas. The heat source required for calcination is hot flue gas, steam, heat-conducting oil, electric auxiliary heat and other heat transfer media. The structural design of boiling calciner is in line with JC/T2581-2021 standard of gypsum building materials industry.


The bed state of the boiling calciner belongs to the bubbling bed, so the furnace is figuratively called "boiling calciner".

Boiling calciner calcination furnace calcination part of a vertical straight barrel container at the bottom of a gas distribution board, gas distribution board can be designed porous plate or there are many small hood.

The purpose is to support the solid powder in the shutdown work without powder leakage, in the work of the gas flow from the bottom evenly into the bed. There are overflow holes on the furnace wall at the upper interface of the bed for discharge. In the bed layer is equipped with a large number of heating tubes, the heating medium in the tubes is flue gas or other hot media, the heat is transferred to the fluidized gypsum powder outside the tubes through the tube wall, and the gypsum powder is dehydrated and decomposed.

In normal operation, air is drummed in from the bottom of the boiling calciner and enters the fluidized bed through the gas distribution plate. Drum into the air does not need a lot, slightly more than the critical gas velocity, so that the bed to achieve fluidization can be. At this time submerged in the fluidized bed in the heating tube to the material to transfer a large amount of heat, so that the gypsum dihydrate powder to reach the temperature of dehydration decomposition, gypsum dihydrate in the fluidized bed to remove the water of crystallization and become steam, these vapors and the bottom of the furnace drummed into the air mixed together, through the bed upward movement. Since the amount of steam is much more than the drummed-in air, the fluidization of the whole bubbling bed is mainly realized by the steam formed by gypsum dehydration. Because of the intense tumbling and mixing of the powder in the fluidized bed, the temperature and composition of the material are almost the same everywhere in the whole fluidized bed.

The raw gypsum powder continuously put into the bed, as soon as it enters the bed, almost instantly mixes evenly with a large amount of hot material in the bed, and rapidly dehydrates and decomposes in the hot powder material. In order to avoid premature short-circuiting and discharge of the just-entered raw material without completing the dewatering process, a partition is sandwiched in the furnace at the time of design, dividing the fluidized bed into two parts of large and small, and the bottom of the two parts is connected. The raw gypsum powder line enters the large part, where most of the crystalline water is removed, and then enters the small part through the lower channel, where the final dehydration process is completed, and then automatically overflows out of the upper part of the bed.




 

Company Profile

 

Yurui (Shandong) Machinery Co., Ltd, is an enterprise integrating gypsum projects R&D, design, manufacturing, exportation, installation, and commissioning. We devote ourselves to helping customers quickly achieve projects establish and qualified finished products producing with our superior experience and strength in design, manufacturing, installation& commissioning.
 

We devote ourselves to helping customers save raw materials, and energy, and reduce the cost of production and equipment maintenance in long term with the most advanced gypsum equipment technology and the most mature gypsum production formula.

1994 +

year

since 1994

100

+

100+gypsum projects

20 +

+

More than 20+ countries
We are not a machinery provider,but an overall solution provider.

 

We focus on the demands of users, never stop updating, improving, and surpassing.

 

We pursue extreme cost performance, not only price.

We have been deeply engaged in the field since 1994, setting up 100+gypsum projects domestic and abroad. Our engineers' group who only serve for YURUI left a full footprint over Africa, Asia, and South America, more than 20+countries. We hold different projects in each area, offering case visiting on-site. Besides we developed online visiting which breaks the limit of the virus.

After Sales Service

Our Advantages to provide gypsum powder production line 

Rich Experience

Experience in Gypsum Technology Research Since 1994

Until the 2022 year, our company has been deeply working on gypsum projects for 25 years. Lots of critical technology developed by our group, such as boiling furnace, only our technology could support gypsum powder project of capacity 400000 tons/year

Experience of 100+ Projects Manufacture &Install Abroad And Domestic

Since 1994, we manufactured and installed more than 100 projects. So we could provide support from your start to researching your project to produce qualified finished products.

Professional Team

Experts Provide Professional Design For The Project

As we know, professional design is the 1st step to ensure a project is successful. We could dispatch our engineer abroad to explore on-site if the customer requires it.

Experienced Installation Group Gets Projects Into Production Quickly

How do we ensure the fact installation? Besides the "people", we provide the installation documents which accompany our machinery, such as Installation tools list,Installation Estimated Schedule list. In addition, we extra provide all the relevant documents to enhance your production, such as Responsibilities and Assignment Statement,Maintenance Manual and Raw Material and Spare part List.

Market Department Members Provide Professional and Efficient Communication

We set up a zoom meeting once customers need support to transfer information between engineers accurately.

The Whole Group Provide A Powerful One-Stop Sourcing Service

We assist our customers in the procurement of all relevant spare parts, saving them time to the greatest extent and preventing downtime due to spare parts. At the same time, we ensure the maximum adaptability of the parts purchased later to the original equipment.

Full Range of Services

Pre-Sales: Full Cooperation With Pre-Preparation Work

In addition to the technical aspects of the project itself, our support also includes assisting clients in obtaining feasibility reports, government approvals, bank approvals, etc.

In-Sales: On-Time Reporting of Production Progress

You could inspect the production of your machine through photos and videos for the whole procedure.

After-Sales: Lifetime & 24h Technical Support

We offer a lifetime of technical support. Feel free to contact us for help with any technical issues,24 h available. We will also visit customers regularly to help them solve problems and assist to update formulas and equipment.

Irreplaceable Advantages

Case Projects Visiting Abroad On-Site & Online

We help our customers to train workers and guide production. Even we could arrange one engineer to help client run the factory for 1-2 years if customer require. Of cause it's available for that customer dispatch engineer to study on our side.

Training To Workers & Engineers

You could inspect the production of your machine through photos and videos for the whole procedure.

Spare Part and Raw Material Supplying

We will prepare backup copies of the main wearing parts and send them to the customer with the equipment.

FAQ
 

Q	How many projects have you installed?
A	we have installed over 100projects in domestic and abroad.
Q	How many years experience do you have in mgo field?
A	Our general engineer has around 20years experience; all others have over 10years experience.
Q:	Do you supply spare parts?
A:	Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.
Q:	Will you provide trainning?
A:	The training is free of charge , and our engineer will be on duty to train your worker.
Q:	How will you provide installation&commissioning?
A:	Will provide 2~4persons(adjustable according to the degree of automatic )for installation.

 

 

Introduction of Engineer

At YURUI Group, we don't just build solutions, we design exceptional products. Our technical team conducts a meticulous technical review of each project. Therefore, we insist on weekly technical reviews where engineers from different fields (electrical, mechanical, software, process, etc.) work together as gatekeepers to ensure that your production line is stable, efficient, and has zero hidden problems.

 

What are the benefits of weekly technical reviews?
 

1. Intercept risks in advance and reduce costs at a later stage

Early detection of problems: optimize designs before pilot production to avoid costly modifications after mass production

More reliable solutions: ensure technical feasibility through multi-disciplinary cross-validation
 

2. Cross-disciplinary collaboration to find "optimal solutions"

Electrical engineers: optimize control logic to improve equipment response time

Mechanical engineers: adjusting structural design to ensure long-term durability

Software engineers: debugging algorithms to improve detection accuracy
 

3.Traceable technical decisions for more transparent quality

All optimization points are documented to ensure issues are reviewable

Adopt simulation + real measurement double verification, avoid pure theory deviation

 

Why do clients trust our technical team?
 

Professional background: core engineers have an average of 15 years + industry experience, covering automation, non-standard customization and other fields.

Systematic process: the review meeting is not a "passing phase", but a standardized technical assurance process.
 

Result-oriented: all discussions eventually lead to quantifiable optimization indicators (efficiency↑, failure rate↓, cost↓).
 

"Technology is not 'just about right' but 'must be precise at every step'."We insist on weekly reviews because your stable production deserves this rigor.


 

Our Advantages-Yurui

here kindly allow me to take this chance to share more info about our company. 
 

For our company, we mainly focus on production line projects. 
 

According to our experience in the overseas market for many years, we know clearly that for the project, what customers expect is the  "ready to go" package solutions available.
 

The 'ready to go, means the whole integrated solution, which could guarantee you could start the production of gypsum products successfully and gain more local market share.
 

Our philosophy is to control all the questions within our factory, Keep the complexity to ourselves, and keep the simplicity to the customer. The machine is only the START for the whole project, the final target for both of us is that this gypsum project is to produce the qualified boards in your factory 

For Yurui gypsum powder machine could realize remote service system . I would like to explain how we realize it here . 
 

We adapt Internet of Thing to our gypsum board machine.
 

Your facory PLC controller will transit operation data in real time through cloud platform to our Yurui factory cloud platform , so we could remote monitoring your control system, if there are problem or data abnormal during the operation ,we could reomote warning and notify you.
 

This is very beneficial to customers. it could help them solve many operation issue online.


We provide a remote maintenance service. For example, in China, we can assist customers in updating programs, remotely analyze and diagnose problems that occur on site, and provide corresponding guidance. This method greatly saves labor costs and does not require our technicians to go to the customer site in person.

This is the embodiment of our technical strength: technical maintenance through remote means is both efficient and convenient. From software to hardware, from program design to remote support, these are our technical highlights. As I said just now, this all-round technical advantage is what we are most proud of. When the product quality is comparable, our advantages are particularly prominent. Therefore, we need to fully understand our core values

How many workers needed

Gypsum Powder plant
1	Center control	1 worker/shift
2	Electrical work	1 person /12 hours
3	Machine repair	1 person /12 hours
4	Lab for test	1 1 worker
	1 working shift  (12 hours)	4-5 person/shift
	Total two working shifts per day	8-10 workers

 

 

Raw material consumption

Consumption to produce gypsum powder  36,000 tons per year

 

No	name	Unit	data
1	Annual capacity of gypsum powder	Ton	36,000 tons
2	Working days /year	day	300
3	Annual consumption of gypsum stone	Ton	41,400 tons
4	Gypsum ore consumption for one ton of finished gypsum powder	Ton	1.15
5	Consumption of electricity for one ton of finished gypsum powder	/ Degree/ton	28-30 KWH
6	Consumption of natural gas for one ton of finished gypsum powder	/ Cbm/ton	18 CBM

You can also use coal, oil as fuel to produce gypsum powder. As raw gypsum stone is dihydrate gypsum so there demand huge heat to make the hemihydrate gypsum powder.