Lightweight EPS Cement Broad Prefab Insulated Sandwich Wall Panels Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Product Type: Wall Panel Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: OYD
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Available
• Supplyability: 200set/Year
• Product Length: 1500-3000mm
• Product Width: 50mm~200mm
• Product Weight: 40-90kg/Cubic±10%
• Raw Material: EPS; Cement; Fly Ash; Perlite; etc
• Overseas Service: Available
• Hscode: 8474802000
• Transport Package: Container Packing
• Specification: 2440*610mm
• Trademark: Oyade Brand
• Origin: China
• HS Code: 8474802000
• Production Capacity: 200set/Year

Product Description

Product Description

 

Lightweight EPS Cement Broad Prefab Insulated Sandwich Wall Panels Machine
 

The EPS lightweight panel production line mainly has these parts foaming system, storage system, automatic conveying system, automatic measuring system, mixing system, Casting system, and demolding system. The lightweight wall panel machine is not like another machine, it is very flexible, which means if the capacity is small at the beginning, could just buy one or two mold cars; if in the future, the market demand is increasing and you want to increase the capacity, then just buy more mold cars. So the investment is also very flexible, so more customers like to invest in this project. 

Video show-detailed info about how this production line works. 

https://youtu.be/K-wW5ygdOLc


Market Analysis

Wall panel is a Lightweight and energy-saving composite, Which is made of industrial waste fly ash, slag, ceramics, cement and EPS foam particles as the main raw materials.

The production process is simple, the cost is low, and the economic benefits are considerable.
The industrialization and commercialization of residential construction in this century have been irreversible. According to the development of wall materials in developed countries, the product is in line with the development law, which overcomes the defects of another lightweight wall panel, has unique performance, and will be the leader in new wall materials.

 Main Parameters

Configuration	Automatic metering system
Capacity	20,000sqm~600,000sqm per year
Thickness	50-250mm thickness. special sizes need to be customized
Length	2440~3600mm, special sizes need to be customized
Width	610mm , special sizes need to be customized
Raw material	There are mainly two different types
	1. Cement+fly ash/eps/ceramsite/sand, etc (optional, can choose to add or not add)
	2. Foamed cement+additives
Finished board type	1. Composite board/sandwich board, with surface board
	2. Lightweight solid panel, without furface board
Surface board types	1. Calcium silicate board
	2. Fiber cement board
	3. Mgo board

Finished panel 

This kind of machine could produce 4 kinds of panel





Mold car 

This kind of production line has two kinds of mold car, one is a vertical mold car, 
Another is a Horizontal mold car, which could produce three kinds of panels. so it means Horizontal mold cars could produce all these different panels. I share a picture with you in the attachment.

Compared with these two kinds of molded car, just like the saying, Every coin has two sides. both the mold car has their own advantage. For the Vertical mold cars, the biggest advantage is the capacity is large, which means 2440×610×100mm. For the Horizontal mold car, the biggest advantage is it's multi-functional. 

Vertical mold car picture




Horizontal mold car picture



This video is about the production process of wall panel machine with Horizontal Mold car, which could help you
 have a better understanding about the production process. 

https://youtu.be/TDB4Rs3Fl28


 

Production procedure
 

1. Cement, and fly ash are conveyed to the metering silo by screw conveying, and then to the mixer.
2. EPS raw material after foaming through the fluidized bed conveyor to the storage silo, volume 
    measurement, though air conveying system to mixer;
3. Sand and other additives through the lifting device, to the mixer
4. After mixing, through the pumping device, to the mold car.
5. curing 8hours in the mold car then need demolding, unloading the mold.

6. Stack, natural maintenance for 28 days



Our finished project in 2018

50 sets Horizontal mold car; 60days finished the whole production, now runs well. 
This video is about the production process of wall panel machine with Horizontal Mold car, which could help you
 have a better understanding about the production process. 

https://yurui2018.en.made-in-china.com






 

Detailed Photos

Application 

Internal walls;
External walls;
Roof
Floor

 This video showed how the installation of the panel
 https://youtu.be/I7jUUJXQGdc

T&G Aluminum Alloy 

We could also do 4 Edges T & G to meet customers' application requirements.

For eps concrete wall panel, during the installation, in order to make the installation easier, we could use the 
T type & L type edge. For the mold car, for the T type or L type mold car, we call it customized Non-standard mold car. According to our experience, when customers buy mold car, majority mold car will be the standard one, besides the standard mold car, customer also prepfer buy one set or two sets T type, L type Non-standard mold car. 

This is a video, which could help you have a better understanding for this mold car.
https://youtu.be/70Txi88ZD80

 

Advantage of eps concrete wall panel

The biggest advantage is that it could replace the blocks. 

How could one new product be accepted by people ?  Only the product could help people save time, save energy, much more convenient, price is relatively cheaper than the old one. now for the construction materials, people mainly use block. This kind of machinery produce the bigger panels, mainly used to replace the blocks.

This video could help you better understandign how this production line works. 
https://yurui2018.en.made-in-china.com


Comparison between EPS wall panel with Blocks 

EPS wall panel: 

1. The fire resistance limit is 2.5-3hours,Noncombustion reached the national standard A grade,and can be used in the fireproof building.
2.Whether the frame or steel structure, due to the big board  overall installation for use as a wall structure form, so it can be adapted to    
   larger interlayer displacement angle and greatly enhance the seismic resistance
3.Installation workers construction speed of 60-80 sqm / day
4. It is widely used in public building, office building, hospitals, schools, high-rise residential buildings, workshop, temporary buildings,Non    
    load-bearing exterior wall in the temporary building, interior walls etc.

Blocks:
1. The fire resistance limit 1 hours
2. Requires masonry and structural reinforcement as a wall material, the seismic resistance is worse than the EPS wall panel
3. Masonry worker masonry speed of 7-10 sqm/day
4. Partition walls, roofing

Installation & Commission

Installation&commissioning staff: 2-3 persons, and buyer also please allocates your workers for installation help.
Remark:If buyer wants to install the machinery by their own workers, can dispatch workers to the project appointed by seller to study. Seller has the responsible to dispatch 1-2 engineers to buyer's project to direct when buyer's installation meet problems.

Production time: 60 working days
Commission and testingtime : 10-15 working days


Here I would like to share with you an online 360 virtual tour of our factory for you, please kindly check the link. https://world-port.made-in-china.com/viewVR?comId=rbomEDQvvfiK

Warmly welcome to  our company 


Advantages of eps concrete wall panel

1.The lighter material of the brick used weighs 25% to 40% of the  weight of the bricks
2.High thermal insulation
3.Remove a higher sound
4.Install faster 4 times than the regular blocks
5.Wall does not need the expenses of the work of the plaster
6.Change the cement used to modern materials doubles the daily production and make the product lighter weight
7. Manufacturing mold molds so that the measurement can be changed according to demand

the number 1 and 4 are the main selling point for customers choosing the eps wall panel. We usually think that the blocks are much cheaper than the concrete wall panels, but this comparison is only based on the price for the product. If we do the detailed calculation for the whole cost, which include the product cost; labors cost; installation cost, actually the eps concrete wall panel is much more better.