Energy Saving EPS Cement Composite Sandwich Wall Panel Machine Production Line

• Product Type: Build Material
• Automatic Grade: Automatic
• Power Source: Electric
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Item: Sandwich Wall Panel Making Machine
• Panel Length: 2440mm-3300mm
• Product Width: 610mm
• Equipment Capacity: 30, 000sqm~500, 000sqm Per Year
• Machine Features: High Equipment, Low Failure Rate
• Panel Usage: Interior Wall /Floor /Exterior/Roof/Ceiling
• Steel Plate: Cold-Roll Steel Sheets
• Mixer Capacity: 1.5/2.0/2.5/3
• Injection Way: by Pump
• Transport Package: Bulk Packing
• Specification: 5containers
• Trademark: OYADE
• Origin: China
• HS Code: 8474802000
• Production Capacity: 300sets/Year

Product Description

Project requirement                                                                                     
 

Production capacity and Automatic degree
Annual output	30000sqm/year to 1million sqm/year
Forming machine type	Vertical type
Mould car Size	3.5*1.35*3M
Panel size	Length L:2400~3000mm
	Width 610/600
	Thickness: 50-220mm
Automatic degree	Full automatic or as client requirement
Plant size
Plant size	1000~1200sqm ( For the mixer platform: Height not less than 8m, others parts can be shorter)
Stock yard	About 10,000sqm board stock/ per 1500 sqm
	Size is for reference, engineer can design a layout according to customer existing land area
Workers	Mould car ≥15units :about 15-18person  mould car ≤15units :about 5- 10person
Raw material
Basic Material	Cement
Heavy Aggregate	Sand
Lightweight Aggregate	EPS particles ( Particle size 3-5mm after forming )
	Ceramsite (large than 5mm ),Pumice stone(5-12mm)
	Perlite ,Tire pellets,Construction rubbish,Rice husk
Chemical additives	Like forming agent , water reducer ,cellulose ether ect.

Machinery                                                                                                

Type 1: Vertical Type Mould Car which is more suitable to Composite wall Panel 

Product type: solid wall panel and composite wall panel

Size :2400-3000mm *610*45-200mm

Feature: 1.large capacity than horizontal mold car
            2. Double function, can produce both solid wall   panel and
               composite wall  panel 
            3. Small land space .vertical type mold car can save land area
           4.About demolding: each time can de-mold one panel 
 

Type 2: Automatic vertical mold car 

Product type: solid wall panel and composite wall panel

Size :2400-3000mm *610*45-200mm

Feature: 1.large capacity than horizontal mold car
          2. Double function, can produce both solid wall panel and composite wall panel. 
          3. Small land space .vertical type mold car can save land area
           4.About demolding: each time can de-mold 20 pcs  panel

Type 3; Automatic Horizontal mold car 

Product type: solid wall panel /composite wall panel /hollow core wall panel /sandwich panel
Size :2400-3000mm *610*45-200mm

Feature: 1.small capacity than horizontal mold car
          2.Can produce 4 type different panel 
          3.Need a bigger land area than vertical type mould car.
          4.About demolding : Semi-automatic :1 pcs /per time , Full automatic :10pcs/per time  


Three different de-mold system                                                                

Type 1 :1pcs /time demould machine

1.1pcs/time   

2.need3-4person  

3.20-30minutes/car

Type 2:New type demould machine
1.2pcs/time
2.need 1-2person,
3. need 10-15minutes /car
Remark: Only suitable for Type 1 mould car without steel plate ,also recommand to big capacity


Type 3 automatic demould machine
1.20pcs /time
2.need3-4person,1 person control the PLC ,another two assist demoulding
3.8-10minutes/car

 

Market Analysis                                                                                     

Lower material cost, higher profit

Lightweight and energy-saving composite wall panel is made of industrial waste fly ash, slag, ceramics, portland cement and EPS foam particles as the main raw materials. The production process is simple, the cost is low, and the economic benefits are considerable.
 

Advanced technology

The industrialization and commercialization of residential construction in this century have been irreversible. According to the development of wall materials in developed countries, the product is in line with the development law, which overcomes the defects of other lightweight wall panel, has unique performance, and will be the leader in new wall materials.
 

Broad source of raw materials

Housing and human beings are the most inseparable. They are long-term durable consumer goods, and they are also the most expensive and largest human products. This requires that the source of raw materials for the production of wall panel must be rich and extensive. The wall panel uses industrial waste fly ash, slag, and EPS foam particles as the main raw materials, which are environmental friendly; at the same time, low-cost ordinary chemical raw materials are used as the main raw materials, and both raw materials are abundant and widely sourced.

 

Lightweight panel has obvious competitive advantages in the industry

The weight is more lighter
The thickness of wall more thinner
More easy to install, take a modular assembly, saving installation time 
Higher strength, more anti-aging
Higher energy efficiency
More waterproof
The fireproof performance meets the national A standard and it is non-combustible;
Non-toxic, harmless, non-polluting, non-radioactive, it is a green building material
 

Low Operating Risk

1)Long-term and stability advantages: Once a wall material is successfully developed and recognized by the government and society, its market competitive advantage is relatively stable and its operation has a long-term nature."

3)Product production mechanization, higher production capacity, less workers needed, high stability.


 

Panel type                                                                                       

 

Finished panel 

This kind of machine could produce 4 kinds of panel

 

Project                                                                                           
We have been in this line for 15years.We have  the most projects in domestic and abroad market,
our main market is middle aisa, Southeast asia, South America.  

 

Application                                                                                         

Recommand Size 
1.Interior wall :90/100mm ,some place can be 75mm 
2.Exteriro wall :≥150mm ,180mm/200/220mm 
3.Roof :75mm 
4.Floor :120mm +each 60mm add a cross bean 
5.Fance wall :75mm 
 

Service